TruTops Boost is designed to streamline the sheet metal programming workflow by automating the transition from a 2D or 3D CAD file to a finished NC program for laser, punching, or bending machines. The Verified 5-Step Workflow
The most efficient way to use TruTops Boost, as verified by TRUMPF, follows these five core steps:
Import: Bring in your geometry from various formats like DXF, GEO, or 3D files (SolidWorks, CATIA, etc.).
Order Generation: Create a production order from the imported geometry.
Attributes & Validation: Assign material type, sheet thickness, quantity, and customer details. The software automatically flattens 3D parts and checks them against sheet metal rules.
Automatic Programming: Click the "Boost" button to simultaneously generate bending programs, nesting layouts, and cutting technology.
Transfer: Review the generated NC code and setup plans before sending them directly to the machine. Key Areas for Efficient Programming
HomeZone vs. TecZone: The HomeZone acts as your central control for managing orders and starting automatic calculations. If a program needs manual adjustment, you switch to the TecZone, which offers a full 3D CAD system for interactive modification of geometry or bending sequences.
Repairing Models: A common "helpful story" for users is using the Boostbusters tools to fix corrupt 3D models (e.g., missing bends or disconnected solids) so they can be unfolded correctly for production.
Nesting Optimization: Tools like "EcoNest" help users achieve better material utilization and faster layouts compared to manual nesting. Helpful Tips from Experienced Users
TruTops Boost is a TRUMPF programming software designed to streamline sheet metal manufacturing from initial CAD geometry to the final NC program. www.trumpf.com
A central "verified" feature often highlighted in tutorials is the Boost Button
, which automates the calculation of bending, laser, and punch programming with one click. www.youtube.com Key Helpful Features trutops boost tutorial verified
The software is split into two primary operational levels to balance automation with manual control: TruTops Boost Webinar
This guide provides a verified overview of TRUMPF TruTops Boost software, focusing on its streamlined, high-speed programming workflow from geometry to NC code. What is TruTops Boost?
TruTops Boost is an offline programming software that unites all TRUMPF laser, punching, and bending machine functions into a single interface. It features two core components:
Home Zone: Centralized order management, data management, and material management.
TecZone: The interactive environment for editing, nesting, and technical processing. Verified 5-Step Programming Workflow (The "Boost" Way)
Following these steps allows for rapid NC generation from 2D or 3D files:
Import & Order Generation: Import 2D/3D geometries (DXF, STEP, CAD, etc.). Create an order in the Home Zone by defining material, thickness, and quantity.
Validate & Unfold: The software validates the geometry against sheet metal rules. It automatically unfolds 3D parts into 2D, which can be reviewed in TecZone.
Automatic Processing (Bend/Cut): Click the "Boost" button to automatically calculate bending sequences, tool selections, and laser/punch processing.
Nesting & Technology: The system applies "Lean Nest" for material efficiency, combining technology (cutting paths, microjoints) directly in the nesting view.
Release NC Code: Once finalized in TecZone, the finished NC program is released to the machine. Key Features & Benefits
One Button Boost: Significantly reduces programming time by automating the path from geometry to NC. TruTops Boost is designed to streamline the sheet
Flexible 3D Design: Ability to modify geometries on the fly.
3rd Party Machine Support: While optimized for TRUMPF, Boost can be configured to program other machines.
Intelligent Nested Processing: Automatic nesting (Lean Nest) with improved material utilization.
Simulation & Collision Check: Prevents errors by allowing simulation of the bending process to check for collisions.
Part Tracking: Automatically marks parts with dynamic values for production control. Tips for Efficiency
Customize Toolbars: Organize the interface for your daily routine.
Use Right-Click: Access frequently used functions within the TecZone for faster modification.
Manage Material Efficiently: Utilize the shared order pool to manage inventory and residuals.
To make this tutorial even more tailored to your needs, I can: Provide a deeper dive into the bending setup (TecZone Bend) Explain how to configure nesting parameters (Lean Nest) Focus on the 3D unfolding/design process Let me know which of these you'd like to explore next! TruTops Boost Webinar
To prepare a complete paper in TruTops Boost, you follow a streamlined five-step workflow that automates the transition from raw geometry to a machine-ready NC program. The software is split into two primary areas: the HomeZone for order management and the TecZone for interactive technological processing. Step 1: Import and Create Part
Import Files: Begin by importing your 2D or 3D CAD files (various formats supported). New Part: In the HomeZone, create a new part entry.
Material Assignment: Enter the material type, sheet thickness, and raw material details. Step 2: Order Management Phase 4: Sequence Editor (The "Boost" in TruTops)
Generate Order: Create an order directly from the imported geometry.
Set Attributes: Specify the required quantity, customer details, and production deadlines. Step 3: Geometry Validation and Preparation
Geometric Check: The software automatically validates the part for sheet metal rules, checking for issues like open contours.
TecZone Design: If corrections are needed, switch to the TecZone (Design area) to modify 2D lines or 3D solid bodies.
Automatic Unfolding: Once validated, the software automatically creates the 2D unfolding, incorporating bend deductions based on your specific material and tool settings. Step 4: The "Boost" Button (Automatic Calculation)
Initiate Automation: Click the Boost button to trigger simultaneous automatic calculations. Generate Programs: The software automatically generates: Bending Programs: Assigns tools and calculates setup plans.
Nesting & Cutting: Uses the Lean Nest processor to optimize material usage and create sheet layouts for laser or punching machines.
Manual Optimization: If the automatic result needs adjustment, you can interactively modify tool sequences or nesting layouts in the TecZone. Step 5: Release to Machine Final Review: Check processing times and scrap percentages.
NC Transfer: Release and transfer the final NC program and setup plan to the machine for execution.
For more detailed technical walkthroughs, TRUMPF provides a Design Workbook 2D Guide and an Online Seminar series on YouTube. TruTops Boost Webinar
Why does Trumpf call it "Boost"? Because of the Sequence Editor. This determines which cut comes first to prevent head crashes.
The Verified Sequence Rules:
Group > By Cutting Technology. This forces all piercing to happen before cutting (reduces cycle time by 12%).Record Macro.Once installed, launch TruTops Boost and follow these steps:
To optimize your machine's cutting parameters: